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Fabrication and Manufacturing Services is an essential part of the engineering and scientific markets that comprise of the processes that are involved in the production of integrated circuits, present in everyday electrical and electronic devices. Scan through the directory of suppliers and manufacturers of fabrication services that forms an indispensable part of the engineering industry. Browse to know about the manufactures and suppliers of castings, converting, die cutting services, extrusion and forging services, glass fabrication services, laser marking services, machine shop services, mechanical assembly services, metal spinning services, molding services, powder metal services, roll forming services, signs and tube forming services, wielding structural fabrications and wire fabrication and wire forming services.

Castings

In the fabrication and manufacturing service industry, casting includes all those processes that are conducted to shape the liquids via various dies, patterns and molds.Due to their nature of production they are bound for rough finishing and in many cases there is need for additional finishing in order to remove the pericarp as well as other articles that are inflicted upon the materials during the casting process. Casting is an important process in designing the wide range of components and finished products.

Some of the most common types of casting includes - Sand casting, which is done by pouring the molten metal into a mold cavity that is formed of sand and this process is used exclusively for making large machine parts. Die casting is a very crucial process in casting and is done mainly with reusable dies and molds. Some other important types of castings are bronze casting, gray iron casting, ductile casting and brass casting.

Applications
Casting is an important process that is involved in the manufacturing of various industrial products and components. Be it a nail or a heavy machine, they all need to undergo the process of casting to form the end product. This process is used widely for making complex shapes that would be otherwise difficult or uneconomical to be made by other methods.

Sand Castings Bronze Castings Investment Castings
Die Castings Aluminum Castings Brass Castings
 

Converting

Converting in the fabrication and manufacturing services industry is referred to the process that involves cutting, joining, finishing, packaging and assembling various materials into shapes and sizes that can be used more easily. This is a very popular process that helps in the handling of a variety of materials and requires an in depth analysis of various factors like the range of thickness, width and various outer diameters.

This process includes a variety of finishing, packaging, and assembly processes that includes Coating, heat sealing, and laminating to perform the converting.

Applications
Converting have a variety of applications in the industries all over the world. Companies that are into the manufacturing of adhesives building materials, coated abrasives, or textiles use this process at a vast scale. Other industries where converting forms an indispensable process includes shielding, gaskets, enclosures, electromagnetic and radio frequency interfaces. Converting is also done during the production of cables, wires and electrical as well as thermal insulation.

 

Die Cutting Services

Used mainly for pre defining shapes and sizes, die cutting services includes various tools and die cutting methods that is applicable on a large assortments of products to create a large amount of objects of the same shape. A variety of methods are used for this process depending upon their material, and end product configurations.

Die Cutting services can be further sub categorized into various types. There is rotary cutting service that are used to process soft to semi rigid materials by forcing the material between the blades on a cylindrical die and a hard cylindrical anvil. The Steel rule die cutting services are used to cut materials in sheet form. Some other well known die cutting services include plastics die cutting, rubber die cutting and paper die cutting.

Applications
Die cutting services can be implemented on a variety of materials thus expanding their application to various industries. Die cutting services is highly crucial in industries like metals, sponges, foams, alloys, electrical insulating materials and paper. The suppliers of die cutting services install these die cutting services in various other industries as well.

Rubber Die Cutting Paper Die Cutting Die Cut Tapes
Plastics Die Cutting Rotary Die Cutting
 

Extrusion Services

In the Fabrication and manufacturing services category, extrusion services are defined as those services that include the cutting of materials into cross-sectional shapes and profiles. Available in a variety of material and their combinations, extrusion services includes process like design aid and review, fabrication of die and tool, short run and high volume manufacture, assembly services, and asset packaging.

Some of the most common types of extrusion services offered by the manufacturers and suppliers of fabrication and manufacturing services include Aluminum extrusion services that are into the process of giving the desired shape to aluminum and aluminum alloys. Besides, rubber extrusions, silicone extrusions, stainless steel extrusions and extruded plastic profiles are the other members of this family.

Applications
Common applications of extrusion services include industries like thin film, custom profiles or cross sections, building products, sheet, rods and wires, conduit or hose, pipe, sealing services, and heat sinks. This process is widely used in the tubular applications as well.

Plastic Extrusions Profile Extrusions Extruded Rubber Profiles
Rubber Extrusions Aluminum Extrusions Extruded Plastic Profiles
 

Forging Services

Forging services in context to fabrication and manufacture is referred to that process in which metals are turned into parts called forging through implication of various methods like pressing under very high temperature, pounding and squeezing. Besides metals they can be applicable on various other materials as well.

Forging services can be bifurcated as per their methods used to fulfill these process on the different materials. Their types includes titanium forgings, brass forgings, stainless steel forgings, closed die forgings and alloy steel forgings and are categorized as per their shape, size and material of the metal to be forged. While in hot forging, the material is heated directly, in case of cold forgings, the material to be processed is never subjected to direct heat.

Applications
The various types of forging process like hot forging and cold forging has expanded its application to almost any kind of material and metal. Used to produce the end or finished product, forging services produce strong items. This facet of forging services has helped it in becoming an unanimous choice for almost every industry.

Closed Die Forgings Aluminum Forgings Titanium Forgings
Brass Forgings Machined Forgings Steel Forgings
 

Glass Fabrication Services

The process, involved in the manufacturing of glass parts and assemblies using the method of blowing, casting, extrusion, drawing, pressing and heat shrinking, are called as glass fabrication services. Some of the most common materials used for this process includes aluminosilicate, germanium, soda lime and many others.

Some of the most important services available under this sub category are - aid of design, glass blowing and glass assembly, fabrication of glass parts, cutting or profiling of glass materials, glass repair, lamp working and relevant research and development.

Applications
Glass fabrication serviced find a great deal of application in optical industries, architectural industries, chemical processing industries, lab ware processes, lighting industry, electrical and electronics industries along with various structural applications. Some of the important capabilities that the suppliers of this service should keep in mind are - selection of materials, fabrication of photo masks and processes of inspection.

 

Heat Treating Services

All the thermal treatments and other methods that are performed to modify the properties of metals and metal alloys are known as heat treating services. Annealing, hardening, precipitation and homogenizing are some of the most common processes involved in this service. They are known to perform various other processes in order to harden and strengthen materials and also use a variety of equipment for the process.

Heat treating services include various types of processes that works differently on the different types of materials. There is Annealing service that specializes in the problems like homogenizing and bright annealing that are related specifically to annealing. The hardening treatment services comprise of those process wherein the temperature is maintained until it is throughly distributed and then the materials is cooled in the air. Other heat treating services that too are included in this category are vacuum heating treating services, nitriding services, induction hardening services and stress relieving services.

Applications
Heat treating services are involved in almost any industry that demands field work or selective heat treatment. They are applicable in most of the industries where the whole product needs annealing, hardening, precipitation and homogenizing processes.

Annealing Services Stress Relieving Nitriding Services
Induction Hardening Services Vacuum Heat Treating Services
 

Laser Marking Services

Laser marking services in fabrication and manufacturing industry includes all those equipments that installs high power driven laser technology in order to mark materials with various texts, images, patterns, and graduations. They are good for use on both conductive or non conductive metals, for example, plastics, glass, ceramics, or composite materials.

Laser marking services are very useful for producing lines and characters on different materials like semiconductors, glass and ceramics and even wood besides other surfaces.

Applications
Designed to mark integrated high resolution marking, this service is highly useful in marking equipment for medical, military, and aerospace industry. This service can be applicable on polymers and specialized metal alloys as well. Laser marking services is also dependent on the performance specifications like the wavelength, pulse length, beam deviation and the temperature range at which the operation in performed.

 

Machine Shop Services

All the equipments and special tools that are used in the removal of excess material and fabrication of finished parts are called machine shop services. They are specialist in performing tasks like drilling, grinding services and etching. They are available in a variety of configurations, capabilities and services pertaining to specific industry.

Some of the most common types of machine shop services available in the fabrication and manufacturing services industry includes grinding services that are used widely for removing excess material. Some other equally important services included in the machine shop services are production machining, centerless grinding services, lapping services and micro machining services.

Applications
machine shop services are applicable in a variety of industries for the purpose of drilling, grinding, milling, honing, boring or broaching. They are also instrumental in forging parts, performing thread rolling operations and manufacturing components like jigs, fixtures, tools and dies.

Micro Machining Services Plastic Machining Services Production Machining
Lapping Services Cnc Machining Services Centerless Grinding Services
 

Mechanical Assembly Services

All the components manufacturing services that avail the service of assembling mechanical parts, components, equipment, and systems are known as mechanical assembly services. They can be differentiated as per their industries, applications and specifications. Besides, assembling the mechanical parts and its likes, machine assembly services are also known for performing the connection of mechanical sub-assemblies. Its various material capabilities include mechanical assembling services for plastics, glass, ceramics, stainless steel, titanium etc.

Applications
The applications of the mechanical assemblies is very vast. Besides being used in the electronic and fasteners industry for mechanical assemblies, they also find extensive uses in aerospace industries. Automotive, commercial, computer-related, industrial, telecommunications, medical and military are some other areas of their expertise.

 

Metal Spinning Services

Metal spinning services in the fabrication and manufacturing industry includes all those services that incorporate a positive pressure process wherein a spinning sheet is shaped with the aid of a rotating tool or a roller. The tools used in the metal spinning services are also used to affix a preform or any other components on the rotating tool. These tools are further used in the production of spoon which acts instrumental in manual spinning. Some other services that too are included under this category are-flow forming that is a specialized spinning process. Other than this some other important process involved are metal spinning, a fabrication process where extrusions are used to produce long metal parts like pipes.

Applications
Metal spinning services are applicable in various arenas. Besides being used widely for architectural purposes, metal spinning services are highly demanded in the aerospace industry, automotive industry, for military purposes, pharmaceutical industry, and dairy industries.

 

Molding Services

All those services that are used to combine solid with liquids by pressing them into a die or form are called as molding services. This service can be used for materials such as ceramics, glass, rubber as well as various metals. They differ in terms of their specifications and functions. Molding services can also be classified as per their capabilities that includes-secondary capabilities and additional capabilities.

Some of the commonly known types of molding services are - Plastic molding service that includes a variety of molding techniques in order to produce a variety of components like the thermoplastic molding and resin transfer molding. Next is Silicone molding service that produces molded components made from silicone or liquid silicone rubber. Last is the rubber molding services that too includes various molding services like injection molding etc.

Applications
These process are used widely to fabricate a wide range of mechanical components, housings or cases, seals, gears, impellers, valve parts, belting, dielectrics and insulation, bumpers, vibration absorbers, nozzles and ferrules. Molding services are extensively used in automotive industry, aerospace industry, for medical purposes, and heavy duty industrial applications as well.

Rubber Molding Services Plastic Molding Services Silicone Molding Services
 

Powder Metal Services

All the process that involve heat and pressure in order to form precision parts and shapes from ferrous as well as non ferrous metals are known as powder metal services. This process begins with the filling of a die with powder and then compacting it to form various components by exposing it to room temperature. This involves a lot many processes like sintering where metallurgically fuses the particles without melting them. Powder metal services are known to perform various processes that assist in giving the finishing touches to a product. They are used exponentially in the production of option finishing as well by completing the raw component.

Applications
Powder Metal Services are used in a variety of applications, like grinding, drilling, steam treating in many industries. These services are also finding applications in the medical applications as well as power metallurgy industry.

 

Roll Forming Services

In the fabrication and manufacturing service industry, roll forming services include those processes that are used to create metal shapes, sheets, strips and wires etc with uniform cross sections. This process is known for adding strength and rigidity to various kinds of ferrous as well as non ferrous materials. Also credited for making a variety of shapes these roll forming services also perform various rolling processes.

While cold roiling is performed to create strain on metals whose softening point is below the metal, hot rolling is applicable on the metal whose softening point is above that of the metal. The temper rolling service on the other hand are applied on those metals sheets and strips that require a slight amount of cold rolling after annealing in order to prevent stretcher strains.

Applications
The most important industry to use roll forming services is aerospace industry where a lot many quality guidelines and requirements are need to be taken care of. They are also used widely in the manufacture of automotive structural parts, metal building applications and mechanical industry.

 







The onset of wireless technology of networking has increased the orbit of networking and communication products by leaps and bounds. Some of the key elements that are used to exchange, adjust, focus, retrieve or read communication signals without the use of tangible wires are RF, microwave, and wireless components. With the increase in the higher bandwidth terrestrial and satellite based teleco0mmunications networks, a significant market has emerged for connecting both low data rate and high speed multimedia systems through hybrid wire line and wireless systems. The manufacturing and fabrication term is mostly connected with engineering and industrial design that are directed towards mass production and occur under some degree of government regulation.

Types of Fabrication & Manufacturing Services
Some of the most common types of fabrication and manufacturing services incorporate castings of aluminum, bronze and die, converting, die cutting services that includes die cut taps, paper die cutting and rotary die cutting, Extrusion services that have extruded tubing and silicone extrusions, forging services like alloy steel forging and stainless steel forging, glass fabrication services, heat treating services that exudes stress relieving and vacuum heat treating services and laser making services. Other counterparts are machine shop services, mechanical assembly services, metal spinning services, molding services, powder metal services, roll forming services, signs like architectural signs and plastic signs, tube forming services, wielding structural fabrications, wire fabrication services and wire forming services. Silicone, aluminum, along with various compound semi conductors are the most common materials used in the fabrication and manufacturing industry. The process of fabrication involves the materials called low dielectric constant that has the advantage of being low dielectric constants when compared to the traditional material silicate glass. Various metals and alloys are also used in the services that require heat treating.

Industry Trends & Scope
The fabrication and manufacturing industry has reported constant growth in their shipment. However, the global recession has had a hazardous impact on the market and thus has caused the manufacturing and fabrication market to become stagnant.The manufacturing and fabrication industry is a significant sector all over the world. This industry accounts for 14 percent of USA's GDP and 11 percent of the total employment in the US. Besides, various manufacturing firms also fund around 60 percent of the $193 billion that the U.S. private sector invests annually in research and development. The US industry in heavily in to the fabrications and manufacturing services and the revenue earned in the year 2007 was approximately $5.8 billion USD, with an estimated gross profit of 27.49%. The fabrication industry was found to be depicting 79 percent of its full production capacity and a total of $7.3 billion US dollars increase in the shipment value.

The fabrication and manufacturing services have a variety of applications and are used widely in many areas. Fabrication services include die cutting or converting of glass fabrics, stitching, sewing, draping, laminating, assembly, hand lay-up, spray-up, and other processes for a variety of applications and industries. The signs services are used for interior plant communications, traffic control and safety, personnel routing, warning and caution signs, and other safety and security purposes.



 Rubber Extrusions
Rubber Extrusions
 Aluminum Castings
Aluminum Castings
 Brass Forgings
Brass Forgings
Plastic Molding Services
Plastic Molding Services